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Off-Grid Design Reference

50 worked problems · Quick formulas · Design rules · Real-world examples. Built for students, DIYers & solar technicians.

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Reference Sheet

Quick Design Formulas

Simplified planning formulas for educational and preliminary sizing. Actual equipment engineering must account for temperature coefficients, continuous current ratings, and applicable electrical codes (e.g., NEC Article 690).

🔋

Daily Energy Load

Planning Formula
E = P × T (Wh)

P = Rated appliance watts · T = Daily operating hours

🌞

Panel Array Size

Planning Formula
P = E_daily ÷ (PSH × η)

PSH = Worst-month peak sun hours · η = System efficiency (0.75–0.85)

Battery Bank Capacity

Planning Formula
C = (E × days) ÷ DOD

DOD = Usable Depth of Discharge (0.50 lead-acid · 0.85–0.90 lithium)

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Wh ↔ Ah Conversion

Planning Formula
Ah = Wh ÷ V

V = System DC nominal voltage (12V / 24V / 48V)

Charge Controller Sizing

Planning Formula
I_ctrl = (Panel Watts ÷ System Voltage) × 1.25

1.25 = Standard NEC continuous current safety factor (verify string Voc limit)

💰

Payback Period

Planning Formula
Payback = Net System Cost ÷ Annual Avoided Utility Cost

Simple payback in years (excludes ongoing battery replacement costs)

🌡️

Panel Power Output

Planning Formula
P = Irradiance × Area × η_panel

Standard Test Conditions (STC) irradiance = 1,000 W/m² @ 25°C

⚙️

Inverter DC Current

Planning Formula
I = P_AC ÷ (V_DC × η_inv)

η_inv = Inverter efficiency factor (typically 0.88–0.93)

♻️

CO₂ Offset

Planning Formula
CO₂ = kWh_generated × 0.42 kg

Based on EPA / IEA average electricity grid emission factors (~0.42 kg CO₂/kWh)

⚠️ Design Pitfalls

Common Mistakes in Off-Grid Design

❌ Ignoring system losses

Always apply 15–25% derating for wiring, inverter, and temperature losses. Raw panel wattage ≠ usable power.

❌ Using 100% DOD on lead-acid

Lead-acid batteries degrade rapidly below 50% DOD. Always size for 50% max discharge to extend lifespan 3×.

❌ Underestimating surge loads

Motors and pumps draw 3–6× rated watts at startup. Your inverter must handle peak surge, not just running load.

❌ Wrong peak sun hours

PSH varies by location, season, and tilt angle. Using your city's best-case PSH will leave you short in winter.

❌ Mixing old & new batteries

Adding new batteries to an aged bank forces new ones to work at old capacity levels, drastically reducing efficiency.

❌ Undersized charge controller

Always add 25% safety margin to your calculated controller current. Overheating controllers are a top failure cause.

Practice Problems

50 Worked Solar Design Problems

Click "Show Solution" to reveal each answer. Toggle Fast Mode (top-right) for a quick summary view.

🔋 Section 1: Daily Energy Consumption (1–10)

🌞 Section 2: Solar Panel Sizing (11–20)

⚡ Section 3: Battery Sizing (21–30)

🔌 Section 4: Charge Controller & Inverter (31–40)

💲 Section 5: Cost, ROI & Savings (41–50)

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